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Today at Atelier Kaz - ex-Honda R&D, F1, Indy/CART engineer

Final Touch 01

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I’ve already completed short distance multiple test driving sessions before
going out for the long run so doing another catch up updating the blog.......




After all these weeks, by now, the bottom section of the radiator should be dry.

However, after so many fire up, I noticed this at the right bottom section
near the lower coolant hose neck.
The area around this hose neck is the most common place for the radiator to
crack due to thermal shock as hot coolant enters from the bottom side on
our NSX and not from the upper side, like on most of other production cars.

The seepage is not from the neck and it looked more like from the
crimped section or since the area was covered in mud, it could be from the
bottom pin section and allowing the seepage to move upwards.

Originally, I recommended the owner to replace all coolant hoses and also
the radiator but these were removed from the service menu.

As mentioned many times, the radiator is a consumable parts and
all of them will fail sooner or later. Addition to the refurbishing of wheel,
I'm surprised that the radiator was not replaced regularly in UK.

Unfortunately, it’s one of the most neglected services on any car
maintenance.
My background is motor racing so I’m against the common notion of
'don’t fix it unless it's broken'.
Regardless of whether it is broken or not, we will replace any parts that
have reached their design spec, specified lifeing mileage/time or anything
suspicious.


Also, as I mentioned many times on this site, my service is not everyone's
cup of tea and what I want to do is not necessarily the same as the owners.


However, most of the time, postponing the service won’t save anything
in longer term and almost all the time, it will be the opposite and will
cost more for the owner later.


After looking at this, I felt I should have pushed the owner harder and
forced to replace the radiator and the cooling hoses this time....

It was not part of the service menu but while I had access to it, felt the
state of the centre floor coolant hoses as they are one of the most common
place to experience hose bursting with age and heat.
For now, they were fine.

I just hope the radiator won’t crack during the test driving session as
I need to cover many miles/sessions this time after the head gasket job
and the thermal shock won't help.




Couldn’t put the camera at the ideal angle but the entire base section of
the oil pan drain bolt (sump bolt) looked to be deformed at slight angle.

It even looked as if it expanded/pushed outward.

Because of this, even with the new washer and at specified torque,
I couldn’t stop the eng oil from seeping. It’s not enough to drip on the floor but
don’t want to use extra torque so at some point in the future,
best to replace the oil pan.







There are lots of oil seepage from around the pan gasket as well so
makes sense to replace the pan itself when replacing the gasket.





Comments

  1. pralognan's Avatar
    Dr. Yuichiro Asano of Showa Aluminium Corporation showed me his new vacuum brazed aluminium radiator in 1977. It was one of the first and also one of the best available. It is no surprise that Honda decided to use his radiator for the NSX. With the correct coolant to avoid corrosion they have often lasted more than 20 years which is double the life of the older copper soldered radiators.If the glass filled nylon tank splits the sudden loss of coolant risks major engine damage.The crimped joint between tank and header plate can develop a slow leak. When we designed our radiators we tried to make them last for the "life of the vehicle",15-20 years. So,keep an eye on your radiator,you are probably living on borrowed time!
  2. Kaz-kzukNA1's Avatar
    Hi, pralognan. Thank you for sharing your experience.

    For me, at the price of OEM one, I’ll go for the all aluminium construction rad by Koyo.
    Famous Japanese manufacture for the heat exchanger and supplier of the radiator, condenser, evapo, etc to many companies and they are the one selected by many race teams for custom design rad.

    Some of the NSX specialists are using triple flow Koyo rad for the track oriented NSX as the cooling capacity of the OEM design is not enough for hot summer track days even for the non-modified 3.2L NA2 engine.

    For some reason, I need to order the Koyo rad for NSX from US but already installed it for several owners and really happy with its design, build quality and ease of installation.
    It will have longer life than the OEM one and if unfortunate crack happens, it can be repaired by ordinary welding method.

    Kaz