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Today at Atelier Kaz - ex-Honda R&D, F1, Indy/CART engineer

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    Wheel Speed Sensor and Drive Shaft 06

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    Kaz-kzukNA1
    , 20-01-2011 at 10:49 PM (Today at Atelier Kaz - ex-Honda R&D, F1, Indy/CART engineer)
    Click image for larger version.  Name: WheelSpeedTrigTeeth01.JPG  Views: 1479  Size: 212.0 KB  ID: 8395




    Shiny wheel speed trigger teeth.










    Click image for larger version.  Name: LeftDRshaftTrigger02.JPG  Views: 1311  Size: 234.8 KB  ID: 8398





    Looks much better from the sensor point of view.




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    I used to have access to all sorts of tools including the high lift transmission jack that is a great ...
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    Wheel Speed Sensor and Drive Shaft 05

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    Kaz-kzukNA1
    , 20-01-2011 at 10:38 PM (Today at Atelier Kaz - ex-Honda R&D, F1, Indy/CART engineer)
    Click image for larger version.  Name: RollerReBuilt.JPG  Views: 1610  Size: 165.1 KB  ID: 8391


    All six rollers are ready for re-assembly.


    Installed the spiders with 60deg offset.


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    Click image for larger version.  Name: NewGrease.JPG  Views: 1541  Size: 142.4 KB  ID: 8392






    New grease








    Click image for larger version.  Name: LeftDRshaft01.JPG  Views: 1638  Size: 238.1 KB  ID: 8393




    Something looked like this is now replaced     ...
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    Wheel Speed Sensor and Drive Shaft 04

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    Kaz-kzukNA1
    , 19-01-2011 at 11:19 PM (Today at Atelier Kaz - ex-Honda R&D, F1, Indy/CART engineer)

    Decided to take some rest yesterday and now I'm feeling much better.


    Started to refurbish the drive shaft.


    Due to the excessive corrosion at the wheel speed trigger teeth, outer joint had to be replaced and I bought used complete drive shaft from my friend.


    Click image for larger version.  Name: CrackedRoller.JPG  Views: 1444  Size: 182.2 KB  ID: 8385
    It looked fine from outside but when I opened the Inner Joint and inspected it, one of the roller was cracked.


    Because ...
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    Wheel Speed Sensor and Drive Shaft 03

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    Kaz-kzukNA1
    , 17-01-2011 at 11:37 PM (Today at Atelier Kaz - ex-Honda R&D, F1, Indy/CART engineer)


    Click image for larger version.  Name: MTFstrainer.JPG  Views: 1230  Size: 137.2 KB  ID: 8383


    As my standard procedure, whenever I drain the MTF, the strainer is removed and inspected.



    There was very little amount of metal dust so looked like it was cleaned in the past.




    Time to go bed as I got cold ...
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    Wheel Speed Sensor and Drive Shaft 02

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    Kaz-kzukNA1
    , 17-01-2011 at 11:17 PM (Today at Atelier Kaz - ex-Honda R&D, F1, Indy/CART engineer)
    Click image for larger version.  Name: LeftDRshaft01.JPG  Views: 1795  Size: 238.1 KB  ID: 8378


    Left drive shaft removed.


    Lots of corrosion everywhere.


    As seen on the Right side, the wheel speed trigger teeth were dead ....



    Click image for larger version.  Name: LeftDRshaft02.JPG  Views: 1684  Size: 190.5 KB  ID: 8377



    Click image for larger version.  Name: MTFleak01.JPG  Views: 1671  Size: 235.3 KB  ID: 8381

    During my Health Check service, it was noticed that the MTF was leaking from the trans case seal at the Left drive shaft.


    As I’m ...
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